5 Of The Biggest Labelling Machine Mistakes and How to Avoid Them

Labelling machines streamline the labelling process, ensuring perfectly placed labels every time. With so many benefits, it’s no surprise that these machines are used across various industries and businesses of all sizes. However, labelling machine mistakes can still occur, affecting the overall outcome. Here are the five biggest labelling machine mistakes and how to avoid them.

1. Misaligned Labels

Misaligned labels can hurt your product’s quality perception among consumers. While often a result of manual labelling, misaligned labels can also happen with labelling machines if they aren’t properly calibrated or if the rollers are out of sync.

How to Avoid It: Regularly calibrate your labelling machine to ensure labels are correctly placed. Check the rollers frequently to maintain perfect alignment.

2. Air Bubbles and Wrinkles

Air bubbles and wrinkles occur when a label isn’t applied smoothly to a product’s surface. This issue can make your product look unfinished and unprofessional, negatively impacting customer satisfaction and sales. Air bubbles and wrinkles usually result from uneven pressure during application or improper label preparation.

How to Avoid It: Regularly service and maintain your labelling machine to ensure it applies the correct pressure. Ensure the product surface is clean and dry before label application.

3. Label Jams

Label jams can delay your production line, requiring you to fix the problem and reload the machine before continuing. Label jams often occur if the label stock isn’t properly loaded or if the machine’s sensors misalign.

How to Avoid It: Load the label stock carefully, ensuring it’s properly aligned and tensioned. Monitor the sensors during the process and pause the machine if issues arise.

4. Label Bleed

Label bleed happens when the ink from your label smudges or spreads, creating a messy and unprofessional look. This issue can occur if the label stock isn’t compatible with the printing method or if the printing settings are incorrect.

How to Avoid It: Use label stock suitable for your printing method and ensure your printing settings are correct for your product labels.

5. Improper Adhesive Application

Improper adhesive application can result in labels peeling off or not sticking properly to the product. This issue can occur if the adhesive isn’t suitable for the product surface or if the application process is faulty.

How to Avoid It: Choose the right adhesive for your product’s surface and regularly check the application process to ensure consistency.

Misaligned labels, air bubbles, label jams, label bleed, and improper adhesive application are some of the common labelling machine mistakes that can impact your product production. By staying vigilant, regularly maintaining your labelling machine, and conducting thorough testing, you can avoid these mishaps and ensure your products are labelled perfectly every time. For more information, contact our team today.